Turning and milling composite machining technology is an advanced manufacturing technology that combines turning and milling functions. This technology realizes the precise control of the motion trajectory and speed of each axis of the machine tool through a highly integrated CNC system. This precise control is the key to ensure that all parts of the large plunger meet the high precision required by the design.
High-precision machining capability: The turning and milling composite machine tool adopts a high-precision built-in spindle and an advanced servo control system to ensure stability and precision during the machining process. This high-precision machining capability enables all parts of the large plunger, whether in overall size or local details, to achieve the high precision required by the design.
Complex shape machining capability: Large plungers often have complex shapes and structures, such as irregular outer contours, inner holes, threads, etc. Traditional machining methods often find it difficult to ensure machining accuracy and efficiency when facing such complex shapes. The turning and milling composite machining technology can easily cope with this challenge. Through the preset program, the CNC system can accurately control the motion trajectory and speed of each axis of the machine tool to achieve multi-angle and multi-process machining of the plunger. This processing method not only improves production efficiency, but also ensures the accuracy and consistency of the plunger shape.
In the customization process of large plungers, turning and milling composite processing technology shows unique advantages.
Shape and size control: The shape and size of large plungers often have strict requirements. Turning and milling composite processing technology can ensure that all parts of the plunger meet the high precision required by the design by accurately controlling the motion trajectory and speed of each axis of the machine tool. Both the overall size and local details can be accurately controlled through preset programs to meet the customization needs of customers.
Complex shape processing: Large plungers often have complex shapes and structures, such as irregular outer contours and inner holes. Traditional processing methods for these complex shapes often find it difficult to ensure processing accuracy and efficiency. Turning and milling composite processing technology can easily meet this challenge. Through preset programs and advanced tool technology, the CNC system can accurately control the motion trajectory and speed of each axis of the machine tool to achieve efficient and high-precision processing of complex shapes of plungers.
Material adaptability: Copper, as a material with good thermal conductivity and corrosion resistance, is one of the ideal choices for manufacturing large plungers. However, copper materials also face some challenges in the processing process, such as easy deformation and burr generation. Turning and milling composite processing technology can effectively reduce the deformation and burr problems in the copper material processing process and improve the processing quality and efficiency by precisely controlling the cutting parameters and tool paths.
Take a hydraulic manufacturing company as an example. The company customized a large copper plunger using turning and milling composite processing technology. The plunger has a complex shape and structure, including irregular outer contours, inner holes and threads. Traditional processing methods often find it difficult to ensure processing accuracy and efficiency when facing such complex shapes. However, through the one-time clamping and multi-process processing method of turning and milling composite processing technology, the company successfully achieved efficient and high-precision processing of the plunger.
During the processing process, the company first formulated a detailed processing plan and procedure based on the shape and size requirements of the plunger. Then, through the precise control of the turning and milling composite machine tool, the precise processing of each part of the plunger was achieved. After processing, not only the overall dimensional accuracy of the plunger meets the design requirements, but also the processing accuracy of complex shapes such as irregular outer contours and inner holes is effectively guaranteed.
In addition, the company also used the automation and intelligent features of milling and turning technology to achieve mass production of plungers. Through preset programs and automatic tool changing systems, the company can easily meet the needs of mass production and improve production efficiency and product quality.
